Ok,I have been asked by a few poeple to write a better review about the construction of the M41A pulse rifle modelgun that i have recently completed so i thought i'd give it a try...and try i mean,as i am by no means a great writer so beware
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The pulse rifle was originaly designed by the Bapty props ltd in the UK,after the original design that used a HK Mp5a3 was rejected by James Cameron as the muzzle flash was not bright enough!
I as a Huge Alien fan decided that i wanted to make my own Pulse rifle,so where do i start
After searching through lots of web sites that dedicated themselves to the props used in the Alien films i found all the info that i needed,and most of all,all the weapons that i needed to make the best sci fi weapon out there!
The list was as follows :- m1a1 thompson
m870 shotgun
spas 12 heat shield and pump grip
shroud
barrel vent,stock and grenade launcher end cap
digital counter
nuts, bolts, screws,metal plate and lots of tools
So to begin.....in a Galaxy far,far aw.....ooops wrong film
.I had to get the models that i needed to construct the pulse rifle,firstly the m1a1,that was easy as the readily available (well it was then) Hudson was just the ticket and with a custom fitted steel bolt ..thanks to 8aces skills.thanks...it fired just as i wanted it to
Then was the m870 shotgun,it had to be full metal and work without the need for any external power scorce but where to get one
After some 8 months of my searching Tanaka released their version that fitted the bill completely,and with a little help from our good friend Francky i managed to get my grubby hand on one
Next was the Spas 12 heat shield and pump handle,this proved to be even harder to come across,but after stumbling across this website
http://matsucorp.yuku.com/ i found not only a place where parts could be found,but a site full of really helpful people who had constructed their own pulse rifle albiet they were resin ones,so a shield and pump where found from an armourier in the UK,Then the grip,shroud etc fell into place
But how did it all fit together?,that was when i found yet another great site dedicated to pulse rifles
and found how the original Bapty prop was put together.
As you can see that with the aid if nuts and bolts and a bit of welding the thonpson,spas cage with the m870 inside all fitted together nicely
so now i knew how it went it was just a case of doing it!!
I decided to make the greande launcher first
,and after cutting the spas cage and pump down as seen here
http://www.m41a.com/a_2005/articles/spas_12/index.htm i knew how short i had to cut the barrel and mag tube on the m870 shotgun.
The shotgun was a tight fit inside the cage but i tapped in a few grub screws to hold it in place and with the fitting of the greande front block it all worked great,but airsoft! it wasn't good enough so i decided to convert it to a pfc firing model
.Tanaka's 1897 pfc shotgun shells fitted great,so after stripping the m870 down i realised that it used a centre fire firing pin
,so only the cartridge had to be changed so that it would work.After a lot of thinking i came up with the solution (well it worked for me) inserts into the catridge to make up the space inside the shell and to be used as the firing pin too,I made up these inserts from a nylon rod and turned then down until they were a snug fit
So as the chamber did not have to be changed i can use the pfc or airsoft cartridges as desired
Next was the m1a1,the barrel had to extended as to fit the barrel vent,and i done it the same way that the working hero version was done
,i removed the front site band,tapped the barrel and made a custom extension to make up the difference,the joining line can still be seen here-
the pistol grip simply replaced the wooden grip,and after removing the rear site on the thompson the metal stock could be screwed into place.
The spas cage was fitted using the screws that held the bypass plate on and with some small spacers it gave a snug fit,then the m870 could be refitted
The digital counter was yet another problem as i wanted it to work
,most are static numbers set to "95" but i wanted mine to count down as the rounds were fired.I found the counter that i needed at
http://www.hyperdynelabs.com/home.php.Now how to fit it
The counter face obviously fitted to the right hand side of the shroud,but how could i get it to work.
I decided to use micro switches to actuate the function,one to turn on the power as the mag is inserted
and one in the trigger mech so that when its depressed it starts the countdown
Video of actual counter working
https://s167.photobucket.com/albums/u141/kickback_02/?action=view¤t=pr003.flvso once grooves were cut into the lower reciever to allow the wires to pass through,and in the shroud so the wires can go up to the battery sectio that was cut in the resin,preety straight forward really,but the only problem now is that the shroud and the lower reciever are permantly joined with perhaps 4 inches of slack
,but hey now they are fitted they only need to be opened to changed the battery every now and then
I will add the rest of the pics and some video soon,and please ask any questions and i will try to answer them
Cheers
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