Post by Mark
Man, that's really bad luck!
Unfortunately, you are discovering the main and most troubling problem areas on the Tanaka USP. After looking at many Japanese modelgun sites that feature the USP on their site, they usually seem to have the same problems as you have experienced. That is, unfortunately, caused by Japanese law(s) on the materials used in modelgun construction I.E. zinc, brittle ABS resin etc.
What would fix the problem? an all zinc barrel, a zinc slide and a steel trigger. In the meantime, you have a broken modelgun that has few rounds fired through it. I know, frustrating..But, I think that zinc airsoft parts, with a little work will fit and replace the broken parts.
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Wanted to buy: MGC Sten MK3....trades?(still)
MGC MP40 Marushin MP40 Nakata MP40 TRC MP40
Modelgun manufacturers, past and present:CMC,CAW,Hudson,HWS,LS,MGC(R.I.P. 1960's~2007) Marushin,Marui,Kokusai,Shoei,Tanaka and Western Arms